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      全自動(dòng)一拖一口罩機

      全自動(dòng)一拖一口罩機

      詳情介紹

      Full-automatic face mask making production line GC-19501

      1e4ee4517507287a1544acb31936cb29_2(1).jpg

      樣品圖片(Sample photos)


      10f9bf986653881f6bad0d37822d32bb_3(1).jpg

      (優(yōu)勢)Advantage
      1.全機采用鋁合金結構,更加美觀(guān)堅固
      The whole machine adopts aluminum alloy structure, which is more beautiful and sturdy
      2.高穩定性
      High stability
      3.全自動(dòng)外耳帶點(diǎn)焊機同時(shí)制作口罩片材和外部耳焊點(diǎn)焊部分,可節省勞動(dòng)一旦無(wú)紡布原料在生產(chǎn)過(guò)程中使用完,機器可以自動(dòng)停止。
      Fully automatic outer ear spot welding machine produces masks sheet and outer ear welding spot welding part at the same time, which can save labor. Once the non-woven fabric material is used up in the production process, the machine will automatically stop.

      生產(chǎn)線(xiàn)結構(production line structure):
      由一臺主機(口罩成型機)加一臺伺服型耳帶焊接機(外耳帶),通過(guò)傳輸線(xiàn)連接??蓪?shí)現從卷料上料、折疊壓合成型及分切、耳帶上料機焊接、下料的全自動(dòng)生產(chǎn)過(guò)程。
      A host (masks forming machine) plus two ear band welding machines (outer ear bands) are connected by a one-to-one transmission line. It can achieve the full-automatic production process from coil feeding, folding and pressing, and slitting, ear band feeding machine welding, and unloading.
      技術(shù)參數(Technical parameter):


      機器型號
      Machine model

      GC-1950-1

      產(chǎn)量
      Output

      80-120 個(gè)/分鐘
      80-120 pieces/min

      電壓
      Voltage

      220V/50hz

      機臺尺寸
      Machine dimension

      5300*3300*1700mm ((長(cháng)*寬*高)
      5300*3300*1700mm ((L*W*H)

      口罩尺寸
      Mask size

      17.5*9.5cm

      功率
      Power

      11KW

      機器重量
      Weight

      1000Kg

      三層原材料報告(Three Tier raw material report):

      序列號
      Number

      熔噴布
      Melt-blown cloth

      無(wú)紡布
      Non-woven

      無(wú)紡布Non-woven

      鼻梁條
      Nose bridge strip

      耳帶
      Ear belt

      圖片
      pictures

      a311d63da7882e1ea02892a09db0b0a2_7.jpg

      d47299c1ca6d6d5967ae6a21ce525523_8.jpg

      359262d400c43620efb38a37e50e6a33_9.jpg

      8277a940cf15a69cdb22bf3430aea9cb_10.jpg

      規格
      scale

      (Width):17.5cm
      克重(Gram weight):20g

      (Width):17.5cm
      克重(Gram weight):20g

      (Width):19.5cm
      克重(Gram weight):25g

      (Width):3mm
      厚度(Thickness):1mm
      長(cháng)度(Length):95mm

      (Width):2.5mm
      長(cháng)度(Length):20cm


      本體機配置單(Main machine configuration sheet):

      一拖一全自動(dòng)平面口罩生產(chǎn)線(xiàn)采用設計,只需將生產(chǎn)原材料裝置于送料架上,完成調制后,機臺實(shí)現自動(dòng)生產(chǎn),僅需要 1 名人員操作包裝,完全實(shí)現全程自動(dòng)化生產(chǎn),設備采用超音波焊接方式,樣式美觀(guān)、衛生、環(huán)保。

      產(chǎn)量為 80-120 片分鐘,鼻梁條長(cháng)度可調,產(chǎn)品尺寸誤差為±1mm,根據需求更換部分模具即可實(shí)現多種規格的口罩片,本機臺可生產(chǎn)各種無(wú)紡布口罩、光滑布口罩、紗布口罩、活性炭口罩,雙鼻線(xiàn)口罩等。

      1、The one-to-one full-automatic flat masks production line adopts advanced design. It only needs to place the raw materials on the feeding rack. After the modulation is completed, the machine can automatically produce. Only one person needed to operate the packaging, which fully realizes the entire automated production. The equipment adopts ultrasonic welding method, with beautiful appearance, sanitation and environmental protection

      The output is 80-120 per minutes, the length of the nose bridge strip is adjustable, and the product size error is fluctuating to 1 millimetre. According to the needs of replacing some molds, a variety of masks sheets can be achieved. This machine can produce non-woven masks, smooth cloth masks, gauze masks, activated carbon masks, double nose line masks, etc.


      2.配置單:Configuration list


      序號

      類(lèi)型

      品牌

      備注

      1

      觸摸屏

      昆侖通泰


      2

      PLC

      西門(mén)子


      3

      中間繼電器

      歐姆龍


      4

      斷路器

      施耐德


      5

      接觸器

      施耐德


      6

      兩位旋轉按扭

      施耐德


      7

      點(diǎn)動(dòng)按鈕

      施耐德


      8

      點(diǎn)動(dòng)按鈕

      施耐德


      9

      點(diǎn)動(dòng)按鈕

      施耐德


      10

      急停按鈕

      施耐德


      11

      變頻器

      施耐德


      12

      散熱風(fēng)扇

      中國


      NO.

      Name

      Brand

      Specification

      1

      touch screen

      MCGS


      2

      PLC

      SIEMENS


      3

      auxiliary relay

      OMRON


      4

      Circuit breaker

      Schneider


      5

      Contactor

      Schneider


      6

      Two Button rotary switch

      Schneider


      7

      Inching button

      Schneider


      8

      Inching button

      Schneider


      9

      Inching button

      Schneider


      10

      Scram button

      Schneider


      11

      Frequency transformer

      Schneider


      12

      Radiator fan

      China


      序列號
      Item


      產(chǎn)品名稱(chēng)
      Product Name


      產(chǎn)品圖片
      Picture


      機器優(yōu)勢
      Description

      1



      切割膠輻&牽引輥
      Cutting rubber spoke & traction roller

      a30d23bcffd1d3bc35ca3a11ced8857d_11.jpg

      我們用銘鋼蓋住橡膠根 兩邊,所以橡膠在長(cháng)時(shí) 間使用后不會(huì )從側面斷裂。
      使用硅橡膠材料而不是丁臘材料。硅橡膠材料具有良好的耐磨性,不會(huì )開(kāi)裂。
      Use steel covers the two sides of the rubber root to prevent breakdown after long time operation.
      Use silicone rubber material instead of butadiene wax. Silicone rubber has good wear resistance and will not
      crack.

      2


      PLC觸摸屏
      PLC touch panel

      34ae6e2f6ba493c8535915e95d27f712_12.jpg

      西門(mén)子 PLC系統。
      Siemens PLC
      KUNLUNTONGTAI touch panel

      3



      鼻梁條送入裝置
      Nose bridge feeding device

      a0aaeb9b85b4e53ceb970dc301217262_13.jpg

      我們使用鼻梁條直接送 入裝置,它可以保證在 加工過(guò)程中,鼻梁條可 以更筆直的插入,所以 成品的口罩將是平整的 和美觀(guān)的。
      Directly feed the nose bridge to device to ensure the nose bridge inserted more straightly, so the finished mask will be flat and look nice.

      4



      電控箱
      Electric control box

      5bfbaeb82e925288542e619142dc244b_14.jpg

      我們使用的是西門(mén)子
      Use Siemens PLC system.

      5


      馬達
      Motor

      74cb43134d76523db360a484fd07609e_15.jpg

      齒輪馬達
      Gear motor

      6




      風(fēng)扇
      Fan

      9e27cd0ff6bc841bbe87f9760a915232_16.jpg

      我們將風(fēng)扇安裝在超聲波喇叭附近,降低喇叭溫度,延長(cháng)超聲波壽命。
      Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life.

      7


      超聲波焊接系統
      Ultrasonic welding system

      a63920cbb5c1e91753001f818ea42e3b_17.jpg

      在口罩本體機中有1臺 超聲波系統。
      One ultrasonic system in the mask machine.

      伺服耳帶點(diǎn)焊部分配置單: Servo Type Ear band welding machine
      采用超音波焊接方式將松緊帶熔合于口罩兩端,僅需一名操作員將口罩本體一片片置放于口罩盤(pán)內,后續動(dòng)作到成品完成由設備自動(dòng)完成。本機采用伺服、步進(jìn)驅動(dòng),傳動(dòng),速度可調。
      Ultrasonic welding method is adopted to fuse the elastic band to the inner side of both ends of the mask body, which is the last processing procedure of the inner ear mask production. Only one operator needs to place the mask body piece by piece in the mask plate, and the equipment will automatically complete the following actions until the finished product.
      This machine adopts servo step drive,drive accurate, speed adjustable

      1. Technical parameter

      機器尺寸
      Machine dimension


      2100*1000*1600mm

      電壓
      Voltage


      AC 220V,50-60HZ

      產(chǎn)量
      Production speed


      80-120 PCs/min

      功率
      Power


      2.7KW

      1. 配置單Configuration list

      序號

      類(lèi)型

      品牌

      備注

      1

      觸摸屏

      昆侖通泰


      2

      PLC

      西門(mén)子


      3

      PLC擴展

      西門(mén)子


      4

      中間繼電器

      歐姆龍


      5

      斷路器

      施耐德


      6

      接觸器

      施耐德


      7

      兩位旋轉按扭

      施耐德


      8

      點(diǎn)動(dòng)按鈕

      施耐德


      9

      點(diǎn)動(dòng)按鈕

      施耐德


      10

      點(diǎn)動(dòng)按鈕

      施耐德


      11

      急停按鈕

      施耐德


      12

      開(kāi)關(guān)電源

      明緯


      13

      散熱風(fēng)扇+方形防塵罩(灰色)

      中國


      14

      伺服電機

      三菱


      15

      伺服電機驅動(dòng)器

      三菱


      16

      氣缸

      亞德客


      17

      超聲波

      中國


      18

      電磁閥

      臺灣金器


      19

      接近開(kāi)關(guān)

      歐姆龍


      20

      光電開(kāi)關(guān)

      歐姆龍


      21

      單相電機

      松崗


      22

      空氣開(kāi)關(guān)

      施耐德


      No.

      Name

      Brand

      Specification

      1

      Touch Screen

      MCGS


      2

      PLC

      Siemens


      3

      PLC Expansion

      Siemens


      4

      Auxiliary Relay

      OMRON


      5

      Circuit Breaker

      Schneider


      6

      Contactor

      Schneider


      7

      Two Button rotary switch

      Schneider


      8

      Inching Button

      Schneider


      9

      Inching Button

      Schneider


      10

      Inching Button

      Schneider


      11

      Scram Button

      Schneider


      12

      Power Supply Switch

      MW


      13

      Radiator Fan&Square Shield(gray)

      China


      14

      Servo Motor

      MITSUBISHI


      15

      Servo Motor Drive

      MITSUBISHI


      16

      Cylinder

      Air TAC


      17

      Ultrasonic

      China


      18

      Solenoid Valve

      Mindman


      19

      Proximity Switch

      OMORN


      20

      Photoelectric Switch

      OMORN


      21

      Single Phase Motor

      SONGGANG


      22

      Air Switch

      Schneider


      序列號
      Item No.

      產(chǎn)品名稱(chēng)
      Product Name

      產(chǎn)品圖片
      picture

      機器優(yōu)勢
      Description

      1


      伺服電機
      Servo Motor

      7d46a48b9abd432b2aedc6953d3a80a7_18.jpg

      我們使用三菱伺服電機,使機器工作穩定??谡謾C行業(yè)品牌
      Use Mitsubishi servo motor to stabilize the machine.
      It’s No.1 brand in the mask machine industry.

      2

      觸摸屏
      Touch panel

      d7417eace6dd3d7624113c4b0a303242_19.jpg

      西門(mén)子 PLC系統
      Siemens PLC system

      3

      電控箱
      Electric control box

      eebb5e0916bafe4ffe07bdbbdb55aaf8_20.jpg

      我們使用的是西門(mén)子
      Use Siemens PLC system.

      4

      風(fēng)扇
      Fan

      04ab4d202d1c61c3eae93aba7aba8741_21.jpg

      我們將風(fēng)扇安裝在超聲波喇叭附近,降低喇叭溫度,延長(cháng)超聲波壽命。
      Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life.

      5

      聲波系統
      Ultrasonic welding system

      bd420d3a17a1597e346359cfed3f6d04_22.jpg

      一臺點(diǎn)焊機器,2臺超聲波系統
      Two ultrasonic systems in the ear loop welding machine.

      6

      口罩成品推送裝置
      Finished Mask Pusher Device

      4d1b41c0c26a206a293e3be83df4ec61_23.jpg

      我們機器上面使用氣缸式口罩成品推送裝置
      Use cylinder-type mask finished product pushing device.

      7

      獨立輸送帶
      Independent Conveyor Belt

      40c69a732fdb6693ae26f2ad852d2630_24.jpg

      我們安裝口罩片材輸送帶
      Mask sheet conveyor belt


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